FIT UP BED AND GROWING LINE System
Ideal for the manufacturing of large structures, a fit up bed and growing line system offer manipulation of large components during the assembly process.
This specialised equipment is utilised in welding and fabrication processes, particularly in wind tower production and offshore & vessel manufacturers.
With individual motorised adjustment of each axis under load, sections can be manipulated left, right, up and down (x, y and Z axes) to join components together. By adding numerous sections, the transition unit grows and extends the pipe, continually passing it down the line.
Redrock’s fleet offers sizes of diameters ranging from 1.5m to 7m, meaning no matter your use case, we can provide a solution to support.
How does a fit up bed and growing line system work?
A fit up bed and growing line system provides an innovative solution for manufacturing large structures in offshore and wind tower production.
1 – Component preparation: Individual sections of the structure are fabricated separately and brought to the fit-up bed area for assembly.
2 – Alignment and fit-up: Now ready for assembly, each component is then placed on the adjustable tables or platforms of the fit-up bed. Tables can be adjusted to the desired height and angle required to facilitate property alignment and fit-up of the components. Welding operators utilise measuring tools and alignment techniques to ensure precise alignment of each component before welding begins.
3 – Growing line assembly: As each component is correctly aligned and welded in place, the structure gradually grows along the length of the fit-up bed. Additional components are then added sequentially, with the growing line system allowing for continuous assembly without disruption.
4 – Quality control: Throughout the assembly process, quality control checks are performed to ensure the accuracy of the fit-up and weld quality. Any discrepancies or defects are addressed promptly to maintain the structure’s integrity.
What are the benefits of a fit-up bed and growing line system?
A fit-up bed and growing line system offers several advantages in the fabrication process:
Reduced time and costs: By providing a dedicated area for component assembly and alignment, the fit-up bed streamlines the fabrication process and reduces downtime associated with rework or adjustments, meaning increased productivity in your workspace.
Enhanced accuracy: The adjustable tables and precise alignment capabilities of a fit-up bed ensure that components are aligned correctly before welding, resulting in higher quality and dimensional accuracy of the finished workpiece. The ball screw operation allows for smooth precision and control, with a master slave configuration offering a new level of productivity and efficiency for your welders.
Increased productivity: The growing line assembly approach allows for continuous production without the need to wait for individual components to be fully welded before proceeding to the next stage. This increases overall productivity and throughput.
Available worldwide through our network of distributors across Europe and the Middle East.
Fully guaranteed and warrantied for three years.
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WELDING ROTATORS
Redrock’s range of conventional and self-aligning welding rotators provides an economical and practical answer to cylindrical vessel rotating and handling problems.
WELDING POSITIONERS
Redrock are uniquely positioned to understand the pressures of the welding industry. We provide the best quality welding positioners to help our clients increase their through-put to gain a competitive edge.
WELDING MANIPULATORS
Redrock has a huge inventory of welding manipulators suited to any welding application, providing a safe and efficient efficient welding procedure suited to multiple industries .
We’re uniquely positioned to understand the pressures of the welding industry, and can provide the best quality welding manipulators to help our clients increase their through-put to gain a competitive edge.
WELDING TURNTABLES
Welding turntables are built to a heavy-duty precision design and are suitable for various applications, from fit-up and assembly requirements to integrated cladding and overlay applications.
Our fleet of welding turntables is suitable for a wide range of applications, from fit-up and assembly requirements to integrated cladding and overlay applications.
